Guozi has deployed systems including heavy-duty ANTS for TZ Group. Source: Guozi Robotics
Recently, Guozi Robotics has made significant strides in the realm of automation by delivering a cutting-edge intelligent production and logistics system tailored for TZ Group’s new greenfield factory. This ambitious project has integrated nearly 200 various types of robots, revolutionizing the entire excavator production process and its logistics network.
Transforming Production at TZ Group
The collaboration between Guozi Robotics and TZ Group has been a tremendous success, as evidenced by the remarkable enhancements in efficiency and productivity. The implementation of this advanced automation system has alleviated several long-standing operational challenges for TZ, particularly in managing high-mix and low-volume production. By automating each step of the production process—from initial assembly to final shipment—TZ Group has achieved newfound flexibility in manufacturing.
Guozi Mobile Robots: Versatile Solutions
Headquartered in Hangzhou, China, Guozi Robotics specializes in developing mobile robots designed for both logistics and manufacturing applications. Their robots boast an impressive array of features, including full-scenario intelligent navigation, multi-agent dispatching, and flexible collaboration capabilities. The company has successfully deployed its technology to over 1,000 customers across 20 countries, showcasing its influence in the global robotics landscape.
Among its offerings, the heavy-duty ANTS robot family and advanced picking robots have been instrumental in driving smart production processes in major factories worldwide, with key partnerships including industry giants such as Zoomlion, XCMG, and Sany.
Long-standing Partnership with Staples Inc.
Guozi Robotics recently celebrated a milestone in its strategic partnership with Staples Inc., marking nine years of collaboration. Over this period, the two companies have solidified their alliance through two key strategic cooperation agreements, with Guozi supplying Staples with over 1,000 robots. This partnership exemplifies Guozi’s commitment to innovation and the long-term relationships it fosters within the industry.
A Collaborative Ecosystem at TZ Group
At TZ Group’s facility, Guozi Robotics has deployed a plethora of technologies designed to create a seamless collaborative ecosystem. Among these innovations are mobile robot swarms capable of executing precise transfers through dynamic path planning. This precision enhances overall operational efficiency and significantly reduces errors.
Installation of various robotic systems, such as gantry robots, collaborative robots, and turnover units, has enabled TZ Group to perform complex, high-mix operations without the delays typically associated with retooling. Moreover, Guozi has implemented contact-free power rails to ensure that operations can run continuously, maximizing productivity around the clock.
Advanced Systems Supporting Smart Manufacturing
The backbone of this ambitious project is built upon Guozi’s self-developed Line-Side Control System (LCS) and Manufacturing Execution System (MES). These systems provide smoother integration of data between shop-floor devices and overarching plant management systems, fostering a more cohesive operational framework.
Guozi’s innovative three-dimensional distribution network plays a crucial role in optimizing processes at TZ Group. This network facilitates the classification of materials into various categories—large, medium, small, and standard parts—ensuring that each item is correctly handled at every stage of production.
AI-Driven Control and Precision
The introduction of Guozi’s AI-driven Robot Control System (RCS) adds another layer of sophistication to TZ Group’s operations. This system coordinates hundreds of Automated Guided Vehicles (AGVs) with remarkable precision, supporting various parts-calling methods and enabling dynamic storage options. The end result is an integrated system that provides visibility from the warehouse all the way to the workstation, further enhancing operational efficiency.
With these advanced technologies in place, TZ Group is set not only to improve their production capabilities but also to lead by example in the transition towards smart manufacturing.