Thursday, October 23, 2025

Enhancing Railway Catenary System Inspections with Machine Learning and Domain Knowledge

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Efficient Detection of Railway Infrastructure Using UAVs

Problem Definition

The vital infrastructure supporting our railway systems requires effective monitoring to ensure safe and efficient operations. This article tackles the challenge of developing methods to accurately detect key railway infrastructure components, with a spotlight on overhead line elements, utilizing images captured by unmanned aerial vehicles (UAVs). The necessity of these methods arises from the increasing demand for reliable identification and condition monitoring of various infrastructure components, including overhead lines, poles, and other structural elements.

The proposed methods form the backbone of a broader system aimed at automating the inventory and inspection processes for railway infrastructure maintenance. By deploying UAVs, the system can efficiently capture high-resolution images, even in hard-to-reach or challenging terrain. This innovation not only simplifies traditional inspection workflows but also significantly reduces time, cost, and risks. Notably, real-time decision-making is enhanced by providing accurate data regarding the condition of railway components.

UAVs play a pivotal role in this approach, dedicated exclusively to image acquisition. All subsequent processing occurs offline on a workstation, ensuring that images can be processed at full resolution—a crucial factor in overcoming hardware limitations tied to on-board computation. The results, along with pertinent metadata, integrate seamlessly with the commercial GIS-based platform DRONonLine.

Input Data

Data acquisition for this study was conducted using a UAV outfitted with a ZENMUSE P1 camera, which captures images at a resolution of (8192\times 5460). The camera was flown approximately 30 meters above the ground, adhering to strict regulations governing railway operations. A dataset of 733 high-resolution images was compiled from seven flights over various railway lines and stations during different seasonal conditions—ranging from summer sunny days to winter cloudy climates.

In total, 15,335 objects were meticulously labeled within these images, and the dataset was ultimately divided into training and validation subsets in an 80/20 ratio. The labeled objects fell into two distinct categories based on their bounding box sizes—large objects like horizontal bars and poles, and small, more challenging-to-detect elements such as insulators and electrical components.

To facilitate processing, the dataset creation employed techniques like image scaling and tiling to ensure that both large and small object datasets were adequately represented.

Two-Stage Processing

Rather than employing a single model that combines all classes, a two-stage processing approach was adopted to accommodate the differing characteristics of the objects. The first model specializes in detecting “basic elements,” while the second targets “small elements.” Each model undergoes particular preprocessing tailored to the objects it analyzes.

While this method does increase processing time—due to the need to tile images twice—it also aids in managing the considerable risk of false positives, especially for smaller objects. To address these challenges, an innovative mechanism was designed to suggest regions of interest (ROIs) for the second processing phase.

Given that small elements like insulators and power switches are almost exclusively found on larger support structures, a density-based clustering approach (DBSCAN) efficiently groups detected large objects, helping to identify potential small element locations. This nuanced approach effectively narrows the search for smaller, harder-to-detect objects.

Dynamic Confidence Score Threshold (DCST) and ROI Masking

Recognizing the importance of precision, a dynamic confidence score threshold (DCST) was implemented to reduce false-positive detections. The system achieves this by filtering predictions based on both their confidence scores and proximity to the track, where distance is calculated using Euclidean measures—normalized from 0 to 1.

By adjusting the confidence threshold dynamically according to distance, potential false positives can be reduced while retaining a high recall rate. Empirical testing helped ascertain optimal threshold values, ensuring the model maintains accuracy without sacrificing coverage.

The incorporation of ROI masking further enhances the system’s precision by leveraging domain knowledge. By masking areas outside the bounding boxes of identified support structures, false positives are significantly minimized.

Ensembled Processing Methods

To bolster detection accuracy, an ensemble approach was employed, leveraging multiple models during inference. This method accumulates results from five models for each input image, assigning values based on the number of detections at specific locations. As a consequence, regions detected by multiple models are retained, while individual false positives are filtered out.

Additionally, the authors introduced a Test Time Augmentation (TTA) technique that uses modified images for prediction, thereby enhancing the robustness and precision of the system’s outputs without the need for multiple distinct models.

Evaluation Measures

The efficacy of the proposed detection methods was evaluated using a set of high-resolution images, employing metrics like Average Precision (AP), precision, recall, and the F1 score. These metrics provide a quantitative assessment of the models’ performances, helping to gauge both the strengths and weaknesses of the different methods employed.

Experimental Setup

All experiments, including model training and validation, were conducted on a high-performance workstation with an Intel Xeon CPU, bolstered by 64GB of RAM and an Nvidia RTX 4080 GPU. The programming environment utilized Python in conjunction with Pytorch and Ultralytics frameworks, which facilitated the implementation of complex algorithms and models efficiently.

Model Preparation

Three sets of models were developed for the study, utilizing varying subsets of the training dataset derived from different input scenarios. This approach ensured that both basic and small elements were effectively represented in the training process, set against varying environmental conditions encountered during data collection.

Each model underwent five-fold cross-validation, resulting in robust object detection capabilities across the various experimental scenarios.

Evaluation of Processing Methods

A total of six distinct processing methods were evaluated. Each method was rigorously tested multiple times across the same dataset, leading to the compilation of comprehensive performance metrics. This step was crucial in determining the mean and standard deviation for evaluation purposes.

Examination of Methods Enhanced by Ensembled Processing

Several additional methods were tested to extend the base processing approaches. These included different configurations of TTA and multi-model inference techniques, allowing for a flexible evaluation of detection thresholds and their impact on overall system performance.

Evaluation of Domain Shift Robustness

To assess the generalization capability of the methods, a cross-domain validation experiment was executed. The aim was to evaluate the model’s resilience against domain shifts while capturing footage under varying conditions and geographical settings. This approach allowed researchers to understand the adaptability of the models when faced with changing environments, including increased vegetation and varying infrastructure appearances.

By meticulously analyzing results from this validation process, the study provides insights into not only how well the models can perform under controlled conditions but also how they can operate effectively in real-world scenarios that differ significantly from training environments.

This comprehensive overview of methodologies, data handling, and evaluation strategies forms a detailed narrative of the efforts to enhance railway infrastructure monitoring through advanced UAV technology and machine learning techniques, ultimately leading to safer and more efficient railway operations.

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