Revolutionizing Logistics: ODTH First Class Logistics and Movu Robotics
Introduction
In an era where operational efficiency and sustainability are paramount, collaborations that enhance logistics capabilities are crucial. ODTH First Class Logistics, a family-owned third-party logistics (3PL) provider in Belgium, has joined forces with Movu Robotics, a leader in warehouse automation, to embark on an ambitious scalable warehouse automation project. This collaboration marks a revolutionary shift in the logistics landscape, particularly within northern Europe, as they strive to further improve efficiency, real-time visibility, and environmental impact.
Project Overview
Set at ODTH’s facility in Rumst, near Antwerp, the first phase of the collaboration has recently been completed. The project leverages Movu Atlas, an Automated Storage and Retrieval System (ASRS) that operates via shuttle technology, and incorporates the first full-scale deployment of Movu OPS warehouse execution software (WES). Developed by Movu’s in-house research and development team, this software integrates seamlessly with ODTH’s existing SAP ERP system, enabling dynamic operations management.
Advanced Technology Integration
The foundation of this innovative project is Movu’s ability to merge advanced software with tangible warehouse operations. The new system offers dynamic pallet routing, intelligent buffer management, and precise control of shuttle operations and conveyor systems. By orchestrating the Movu Atlas shuttle system live in a SAP-connected environment, operational errors are minimized, enhancing overall effectiveness and reducing downtime.
Infrastructure and Sustainability Focus
One of the most remarkable features of this project is the decision to reutilize the existing racking infrastructure at the Rumst site. Rather than building an entirely new framework, ODTH and Movu Robotics strategically opted to repurpose their current facilities. This not only led to significant cost savings but also avoided the emission of more than 680 tonnes of COâ‚‚, showcasing the commitment of both companies to sustainable practices.
Phase 1 Achievements
Phase 1’s accomplishments are impressive. The warehouse will ultimately house over 31,000 pallet positions within a 14,000 square meter space. With a fleet of twenty autonomous Movu Atlas shuttles, operations can soar to an impressive capacity of 6,000 pallet movements daily—3,000 inbound and 3,000 outbound. Five high-speed elevators facilitate the shuttles’ movement across four vertical levels, ensuring that ODTH maintains its 24/7 operational commitments to fast-moving consumer goods (FMCG) clients.
Modular Implementation Strategy
One key aspect of the project is the modular implementation strategy employed. The phased rollout allows for increasing automation capacity while ensuring uninterrupted operation. This strategic approach minimizes risks typically associated with large-scale projects. Each phase effectively builds upon the last, facilitating a smooth transition to more advanced logistical operations.
Customer-Centric Approach
Wim Van Leuven, Project Manager at ODTH, emphasized the importance of adopting a flexible and intelligent solution that aligns with their infrastructure constraints. He noted that, by reusing existing structures, they have effectively cut installation costs and reduced carbon footprints, delivering tangible value from day one. Remarkably, the implementation has taken place in an operational warehouse, ensuring that customer experiences remain unaffected.
Future Phases and Expansions
As the project unfolds, ODTH and Movu Robotics plan to embark on five more implementation phases. These future phases aim to expand the system’s operational footprint and boost automation capacity while introducing advanced orchestration features. The ongoing developments are set to reinforce ODTH’s standing as a leader in sustainable logistics, emphasizing a people-focused approach.
Strategic Partnership Insights
Christophe Coulongeat, CEO of Movu Robotics, highlighted the significance of this partnership, affirming that adapting existing infrastructures for automation is not only viable but strategic. His remarks encapsulate the essence of the collaboration: merging intelligent software with reusable frameworks to build the warehouse of the future, right now.
This partnership showcases how visionary ideas and technology can reshape the logistics industry, ensuring that both efficiency and environmental responsibility go hand in hand.